TEST METHOD: ASTM G-95

Standard Test Method for Resistance to Cathodic Disbondment by the Attached Cell Method.

COATING SYSTEM:

PROTECTO 401 CERAMIC EPOXY Lining: Plant applied Protecto 401 Ceramic Epoxy lined ductile iron pipe (DIP) cut into 6 inch x 6 inch coupons.

PROCEDURE:

Following ASTM G-95, a five inch tall by four inch diameter section of PVC pipe, ground to the approximate curvature of the internal surface of the pipe coupon, was attached via RTC silicone caulk. A 0.25 inch holiday was drilled through the coating to metal in the center of each coupon. A 0.25 inch hole was drilled through one corner of each coupon and fitted with a bolt to provide attachment of the negative lead from the impressed current cathodic protection power supply. Triplicate coupons were subjected to simulated cathodic protection by impressing a 1.5 volt potential between the metal and an electrode within the CD cell for a period of thirty days. The electrolyte used was 3% sodium chloride in tap water.

An additional set of coupons were subjected to the same test regime with the exception that they were maintained at 60øC on a sand bath. The hot (60 °C) cells were covered with plastic wrap to minimize evaporative losses. Evolved hydrogen was able to escape through the plastic and did not present a problem.

The values given are in mm of disbondment increase in diameter from original RADIUS of holiday.

 

PANEL NUMBER

INCREASE IN RADIUS

154 (Room Temp.)

0 mm

157 (Room Temp.)

0 mm

156 (Room Temp.)

0.5 mm

PANEL NUMBER

INCREASE IN RADIUS

*155 hot (60 °C)

xx

* 158 hot (60 °C)

xx

159 hot (60 °C)

2 mm

* Over heated; suffered thermal damage after leaking dry over week end.

CERTIFIED:

Dr. George Mills